Home » Products » Respirator & Mask Making Machine » DBKZ-A 1+1 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

DBKZ-A 1+1 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

online service

Tel:86-577-65109032/65109033

Email: daba@dabamachine.com

Skype: Alex.dabamachinery

WhatsApp: 86-13646551968

DBKZ-A Fully Automatic Medical Non Woven Disposable Face Mask Making Machine

 

 

 

This machine is a kind of the most advanced mask production machine designed according to the market demand at home and abroad. The product has the advantages of continuous, efficient and stable production of masks, convenient counting, accurate, convenient operation and energy saving. The process is that the whole roll of cloth is driven by roller after unwinding, and the cloth is folded and wrapped automatically; the whole roll of nose beam is pulled and uncoiled, cut to a fixed length and then introduced into the wrapped cloth, and the two sides are welded to the seal by ultrasonic wave, then sealed at the ultrasonic side and cut to shape by cutter; the two sides of the mask are neat, without beard and wrinkles. The film printer can be equipped with another mask ear belt to form an integrated molding machine. The mask is transported to two mask ear belt welding stations through the assembly line, and finally formed by ultrasonic welding. When the mask is made, it is transported to the flat belt line through the assembly line for collection.

 

Feature:

1. One output line, High Capacity, simple structure in linear type ,easy in installation and maintation.

2. Fully Automatically, make outside ear-loop welding together with mask producing process which can save labor, once non woven raw material in unwinding part use up, the machine can automatically stop.

3. Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.

4. High pressure double crank to control the die opening and closing.

5. Running in a high automatization and intellectualization, no pollution

 

Main parameter:

Machine Size

4600*3100*1900mm (L*W*H)

Machine Weight

1550kgs

Speed (pcs/min)

60~80pcs / min

Control system power

220V 50HZ 1Phase

Total Power

6.5KW

Power supply  

3Phase 380V 50HZ

Driven

Ordinary motor+servo

Number of applicable layers

3-layer or 4-layer

Applicable materials

PP/Non-woven fabric/Synthetic fiber/ Melt-blown

Processing methods

Ultrasonic welding

Finished product specifications

175*95mm, 175*90mm(or custom made size)

 

Operating environment: 

Temperature 10 ~ 35 ° C, humidity 3-35% HR, no combustible, corrosive gas, no dust (cleanliness no less than 100000)

  

1. Three layers of fabric are automatically aligned and feed, and welding system use ultrasonic waves are continuously pressed.

2. Nose clips and ear loop are automatically cut and welded by ultrasound

3. Automatic counting and palletizing after welding earbands

 

Production specifications and efficiency:

25 grams per square meter on the upper layer, width 175mm (non-woven)

25 grams per square meter in the middle layer, width 175mm (melt-blown/ non-woven fabric)

20 grams per square meter in the lower layer, 200mm width (non-woven)

Nose strip, roll material, width about 3mm, thickness about 0.6 ~ 0.8mm

Ear-band outwards, 3 layers without hemming, size 175 * 95mm

 

Product specifications and configuration

Item

Number of hanging shafts

Width(mm)

Coil outer

Diamete(mm)

Inner diameter of barrel (mm)

Weight

Material

3

170~200

Φ600

Φ76.2

Max 15kg

Bridge of nose

Steel wire covered plastic / pure steel wire / full plastic

1

3~7

Φ400

Φ76.2

Max 25kg

Ear-loop

2 bags

160*3

-

-

10N

  

First-line brand Integrated intelligent operating system.

High production efficiency The daily output can reach 170000 pieces.

Modular design Simple and safe operation.

Integrated intelligent operating system One operator can complete the entire production task.

 

Main structure of equipment:

  Parts name Quantity Note
1 Filter cloth / filter cotton / water absorption layer unwinding mechanism 3 Sets  
2 Nose strip unwinding mechanism 1 Set  
3 Nose beam straightening mechanism 1 Set width 3-7mm
4 Driven by nose beam, 1 set of cutting mechanism 1 Set width 3-7mm
5 Fabric folding mechanism 1 Set  
6 Roll welding edge banding machine 1 Set Double side
7 Cloth driving mechanism 2 Set  
8 Fabric folding mechanism 2 Set  
9 Roll welding side seam mechanism 1 Set  
10 Rolling mechanism 1 Set  
11 Transfer line 3 Set  
12 operating system 1 Set  
13 operation panel 1 Set  
14 Ultrasonic 2 Set  
15 Cutter 2 Set  
16 Instructions 1 Set  

Detail Pictures :

Face mask making machine:

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

It includes material returning group, folding group, upper bridge group, fusing drawing group and discharging conveyor belt.

 

Flow chart

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

Raw material unwinding device, 3 rolls of fabiric feeding +1 rolls of nose strip feeding.

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

Automatic Folding

When the non-woven fabric goes through the middle of the two flanging rollers,the non-woven fabric is processed by rotating and pulling each other through the roller.

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

 

Servo Control

The servo motor is the core transmission and transportation power of machine. Accurate positioning,small size,light weight, easy to maintain.

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

Connection & Transmission Device

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

 

Earloop Parts:

Face mask outer ear band machine:

It includes welding group, pull-belt scissors group, ultrasonic group, ear-turning group, discharging group, receiving and conveying line

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine

 

Note: the pictures are just for reference, the actual machine maybe a litter difference for different configuration requirement, thanks for your understanding.

 

Online enquiry

Welcome to our website! Please send your words at any time in the following form and ask us, we will contact you and provide you with the corresponding service as soon as possible. Please write in English.

Related products

Semi-Automatic Non Woven Disposable 3 Ply Plane Face Mask Making Machine

Semi-Automatic Non Woven Disposable 3 Ply Plane Face Mask Making Machine

Learn More