DBKZ-A 1+2 Fully Automatic Medical Non Woven Disposable 3 ply Face Mask Making Machine
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Email: daba@dabamachine.com
Skype: Alex.dabamachinery
WhatsApp: 86-13646551968
DBKZ-A Fully Automatic Medical Non Woven Disposable Face Mask Making Machine
This machine is a kind of the most advanced mask production machine designed according to the market demand at home and abroad. The product has the advantages of continuous, efficient and stable production of masks, convenient counting, accurate, convenient operation and energy saving. The process is that the whole roll of cloth is driven by roller after unwinding, and the cloth is folded and wrapped automatically; the whole roll of nose beam is pulled and uncoiled, cut to a fixed length and then introduced into the wrapped cloth, and the two sides are welded to the seal by ultrasonic wave, then sealed at the ultrasonic side and cut to shape by cutter; the two sides of the mask are neat, without beard and wrinkles. The film printer can be equipped with another mask ear belt to form an integrated molding machine. The mask is transported to two mask ear belt welding stations through the assembly line, and finally formed by ultrasonic welding. When the mask is made, it is transported to the flat belt line through the assembly line for collection.
Feature:
1. One output line, High Capacity, simple structure in linear type ,easy in installation and maintation.
2. Fully Automatically, make outside ear-loop welding together with mask producing process which can save labor, once non woven raw material in unwinding part use up, the machine can automatically stop.
3. Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
4. High pressure double crank to control the die opening and closing.
5. Running in a high automatization and intellectualization, no pollution
Main parameter:
Machine Size |
4600*3100*1900mm (L*W*H) |
Machine Weight |
1550kgs |
Speed (pcs/min) |
60~80pcs / min |
Control system power |
220V 50HZ 1Phase |
Total Power |
6.5KW |
Power supply |
3Phase 380V 50HZ |
Driven |
Ordinary motor+servo |
Number of applicable layers |
3-layer or 4-layer |
Applicable materials |
PP/Non-woven fabric/Synthetic fiber/ Melt-blown |
Processing methods |
Ultrasonic welding |
Finished product specifications |
175*95mm, 175*90mm(or custom made size) |
Operating environment:
Temperature 10 ~ 35 ° C, humidity 3-35% HR, no combustible, corrosive gas, no dust (cleanliness no less than 100000)
1. Three layers of fabric are automatically aligned and feed, and welding system use ultrasonic waves are continuously pressed.
2. Nose clips and ear loop are automatically cut and welded by ultrasound
3. Automatic counting and palletizing after welding earbands
Production specifications and efficiency:
25 grams per square meter on the upper layer, width 175mm (non-woven) |
25 grams per square meter in the middle layer, width 175mm (melt-blown/ non-woven fabric) |
20 grams per square meter in the lower layer, 200mm width (non-woven) |
Nose strip, roll material, width about 3mm, thickness about 0.6 ~ 0.8mm |
Ear-band outwards, 3 layers without hemming, size 175 * 95mm |
Product specifications and configuration
Item |
Number of hanging shafts |
Width(mm) |
Coil outer Diamete(mm) |
Inner diameter of barrel (mm) |
Weight |
Material |
3 |
170~200 |
Φ600 |
Φ76.2 |
Max 15kg |
Bridge of nose Steel wire covered plastic / pure steel wire / full plastic |
1 |
3~7 |
Φ400 |
Φ76.2 |
Max 25kg |
Ear-loop |
2 bags |
160*3 |
- |
- |
10N |
First-line brand Integrated intelligent operating system.
High production efficiency The daily output can reach 170000 pieces.
Modular design Simple and safe operation.
Integrated intelligent operating system One operator can complete the entire production task.
Main structure of equipment:
Parts name | Quantity | Note | |
1 | Filter cloth / filter cotton / water absorption layer unwinding mechanism | 3 Sets | |
2 | Nose strip unwinding mechanism | 1 Set | |
3 | Nose beam straightening mechanism | 1 Set | width 3-7mm |
4 | Driven by nose beam, 1 set of cutting mechanism | 1 Set | width 3-7mm |
5 | Fabric folding mechanism | 1 Set | |
6 | Roll welding edge banding machine | 1 Set | Double side |
7 | Cloth driving mechanism | 2 Set | |
8 | Fabric folding mechanism | 2 Set | |
9 | Roll welding side seam mechanism | 1 Set | |
10 | Rolling mechanism | 1 Set | |
11 | Transfer line | 3 Set | |
12 | operating system | 1 Set | |
13 | operation panel | 1 Set | |
14 | Ultrasonic | 2 Set | |
15 | Cutter | 2 Set | |
16 | Instructions | 1 Set |
Detail Pictures :
Face mask making machine:
It includes material returning group, folding group, upper bridge group, fusing drawing group and discharging conveyor belt.
Flow chart
Raw material unwinding device, 3 rolls of fabiric feeding +1 rolls of nose strip feeding.
Automatic Folding
When the non-woven fabric goes through the middle of the two flanging rollers,the non-woven fabric is processed by rotating and pulling each other through the roller.
Servo Control
The servo motor is the core transmission and transportation power of machine. Accurate positioning,small size,light weight, easy to maintain.
Connection & Transmission Device
Earloop Parts:
Face mask outer ear band machine:
It includes welding group, pull-belt scissors group, ultrasonic group, ear-turning group, discharging group, receiving and conveying line
Note: the pictures are just for reference, the actual machine maybe a litter difference for different configuration requirement, thanks for your understanding.
Online enquiry
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